I dont have a garage so I spent the weekend at my parents house working on the handbrake (brand new shoes in there but the output seal is weeping so the shoes are soaked so I have that job ahead of me), installing the Rovertracks rear trailing arms (BEEFY links), pulling my sliders and stripping and repainting them along with sealing the underside of the truck and while I was waiting for all that to dry, I walked over to my dads truck and took some rough measurements and the Vortech 4.8 (what he has in it)/ 5.3 would fit nicely and with the Marks adapter it will bolt directly to the existing motor mounts and the motor to the 4HP22, it would make a great motor. The 5.3 is a little too much power for the drivetrain but the 4.8 is JUST right.
It would require a gear reduction starter (available anywhere) for clearance and a 153 tooth flywheel which is a little tricky but Jegs has one for the later motors with the single piece rear main seal like the newer Vortech motors use. Normally, the 153 tooth is for the early motors but there are some designed for early starters on late model motors so thats good. I have a 95 so there is an ECU that isnt completely intertwined with everything like on a DII. There are numerous aftermarket companies out there with stand alone setups that will hook up to the stock wiring harness or come with their own. There is even a setup by FAST that has a "learning" ECU that requires no programming to get running. You start the motor and then it adjusts to what the sensors are telling it. Once its done, you confirm and it remembers it and locks it in.
There was a 109 SW for sale a little while back with a 4.8 and 4L80E in it and it pulled, apparently, up to 22 mpg. I thought about the diesel and loved the idea of having it in there but the complete lack of power would SUCK. Im a right lane kind of guy right now with the 3.9 as it isnt strong enough to keep me rolling at 65 up the slightest grades without downshifting and a serious drop in speed. People behind me hate me as I am in no rush to get anywhere; mostly because I cant go any faster. :rofl: The 4.8 with 280-285 hp and 300 tq would be nice and with the added power, the motor wont have to work as hard to move the truck so it will actually pick up some economy. I spent about an hour weighing the gas vs. diesel option with my dad and we came to the conclusion that for half the price of the diesel conversion in parts alone, I would net a more drivable vehicle on a daily basis. The cost of a diesel swap would buy a LOT of gas (regular too!). Its not as simple a swap but I really cant think of too many drawbacks/ hurdles.