Some thoughts on replacing headgaskets

SLC99Disco

Well-known member
Feb 5, 2006
228
0
Utah
Well, I just completed the headgasket replacement on my 99 D1 and I thought I would give some thoughts on my experiences with this job.

First off I would say find a CLEAN work bench to use during the replacement. Second, I had great success with using a Snap-On breaker bar and 1/2 wobbly extension to get the rear head bolts loose.

On my rig, I have just over 95k on the ODO. And there was some gunk build-up on the intake runners and a fair amount of carbon deposits on the combustion chambers of the heads. I decided that I did not want to put the heads back on with this stuff still on it, so I took the heads to work with me and put them in the parts washer. Now, I made sure that I had the heads back on the vehicle and the engine running on the same day that I put the heads in the parts washer, because I didnt want to have any rust build up on the valve stems or anything.

I would say that this job is not too hard to do, just takes a while. So, if you were like me and a bit worried that you might not be able to do the job on your own, it is do-able. :D
 

Zarati

Well-known member
Thanks for the FYI.
So, how long did it take you?
I want to buy some used heads, then clean them up, match the ports, etc. Rebuild them and then hopefully do the swap in One Weekend. Not including the time y ou spend cleaning the heads how long do you think the Pull and Replace took you. 16hrs?? 20hrs? 10hrs?
Thanks
 

SLC99Disco

Well-known member
Feb 5, 2006
228
0
Utah
Zarati said:
Thanks for the FYI.
So, how long did it take you?
I want to buy some used heads, then clean them up, match the ports, etc. Rebuild them and then hopefully do the swap in One Weekend. Not including the time y ou spend cleaning the heads how long do you think the Pull and Replace took you. 16hrs?? 20hrs? 10hrs?
Thanks

I thought about trying to find some heads and clean them up, but the usage of coolant by my engine required prompt attention. I would say that total time from pulling it into the garage to the time I drove it out, not counting cleaning the heads, was about 14 hours. It was definately a good 2 day job.