Warn Winch repairs

cdansan

Well-known member
Sep 15, 2008
537
0
Northwestern, Vermont
I have acquired a used Warn XD9000 for my Disco 1. It is in need of repair, possibly replacement. One of the ears where the cross bar attaches is broken off, at least one of the bolts in the cross bar is broken off, one of the mounting bolts is broken off. The two cast end plates seem to be twisted out of alignment when the cross bar broke off.

1. Where can I have it repaired if it is possible ?
2. Should I just replace it ?

Thanks, Dan
 

Disco2Guy

Well-known member
Oct 27, 2007
242
0
I had to take apart the planetary gears when I got my XD9000i because the grease went to hell. I found this article of a complete rebuild, and it was the perfect guide.
 

I HATE PONIES

Well-known member
Aug 3, 2006
4,864
0
cdansan said:
I have acquired a used Warn XD9000 for my Disco 1. It is in need of repair, possibly replacement. One of the ears where the cross bar attaches is broken off, at least one of the bolts in the cross bar is broken off, one of the mounting bolts is broken off. The two cast end plates seem to be twisted out of alignment when the cross bar broke off.

1. Where can I have it repaired if it is possible ?
2. Should I just replace it ?

Thanks, Dan

Call Justin at Luck8.(fivespdisco) He sells them and can point you in the right direction for parts and repair.